Demolition of metal manufacturing plant


This record is to outline the demolition of a preexisting steel manufacturing facility between Sheffield and Rotherham, all properties on the 'brownfield' site will be demolished. The client is a major internet email order dealer who takes a handling and distribution warehouse on the webpage. The record will show potential hazards that may be on the site and precautionary measures are needed. This will involve removing the existing buildings on the site which adequate provisions are made to assure the neighborhood authority that any potential hazardous are removed safely and securely and effectively from the website.

The survey will also contain a specification of a suitable basis answer for the new building, and a suitable frame solution. There will be a solution for the cladding system, a method of structure for the concrete floor slab for the new building. The building will have a gross portion of 13, 000m2 which will incorporate high bay racking which will be used for storage space of the retail products. Within the look a 600m2 office accommodation is required on site for the staff to use the facility. The brand new building will be a close as is feasible to the boundary to permit space for vehicular usage of and from the website.


Under section 80 of the 1980 Building Function anyone intending to carry out demolition is required to inform the council. This outline Method Statement and all detailed Method Assertions produced will maintain accordance with BS 6187.

Site employees

Contracts director

Safety consultant

Full Time Site Director

Demolition Site Supervisor Co-ordinator

Demolition operatives

Plant providers

Working Hours

The standard working hours for a structure company are 07. 30 - 17. 30 Mon - Fri. Weekend working is merely arranged as necessary and by contract with both the consumer and Local Power.

It is realized that restrictions on site working time are as in depth below, and therefore conclude that the standard time of work show up within the approved timings;

Weekdays - 7. 00 - 19. 00

Saturdays - 9. 00 - 12. 00

Sundays and Bank or investment company Holiday seasons - No Work

Ground Site Survey

Level and drinking water depth were inspected in this review, as this may cause difficulties in the look of the foundation and retaining structure when there is a water table. However, from the review it could be assumed that earth water stand is not present.

A Type 3 Full Gain access to Sampling Identification Study (Demolition/Refurbishment Research),

should be completed to locate and describe, so far as it is practicable, all asbestos comprising materials (ACMs) in the building and may involve some destructive inspection, to gain access to every area in the building, some may be difficult to reach or are concealed from sight. A full sampling program is carried out to identify possibly ACMs and estimations of the volume and surface area of ACMs.


Services are known to are present in the bordering footpaths/highways and enter the site. All services to the structures to be demolished are to be disconnected at or beyond the website boundary prior to works commencing. The local gas and electricity suppliers will be informed for the suggested working period with your client and everything statutory undertakers are to ensure that services are identified and isolated or their positions proclaimed as required.

It is recommended that a Kitty scan should be carried out before commencing of the works to locate the possibility of rouge services within the site area.

If there are any services within the site which are to stay live, they'll need to be assessed and shielded as necessary. Carefully handled hand excavated trial pits will be completed as essential to prove and check exact location and character of registered services.

Soft Strip

A soft internal strip of the building must first of all undertaken before the main demolition the properties are removed. All areas will be inspected prior to the works commencing. Soft remove of all flammable materials will be carried out. The soft remove will normally undertake with side tools. During the soft remove all operatives will be recommended to be vigilant for dangerous substances or materials. Any harmful substances or materials found will be brought to the interest of the site supervisor who will asses these and arrange for the correct action to be undertaken.

All necessary PPE will be provided and worn during the soft strip. Access to the roofing should be limited to lowest possible sensible necessity. Mechanical and demolition will be carried out where it is safe to do, as it will always be the preferred method. Soft strip materials arising will be removed via suited skips with record preserved regarding recognition and disposal. Any materials that may be re-cycled or re-used will split from the general throw away. TheManual Handling Procedures Polices 1992 (as amended) place no specific requirements such as weight limits (ref). Though it pieces out no limit common sense should prevail that when lifting heavier items it should be done in clubs.

Movements on and off site are to be completely supervised by the bottom operative all the time. Damping down steps in the form of a hand held water squirt system may be used should the need arise. All runoff water from the suppression procedures is usually to be channelled to the nearest low point of the building footprint. The basements are to act as soakaways for the runoff normal water. The constant monitoring of dust particles will be completed and all necessary suppression will be applied as determined by the site supervisor. All materials are to be removed to qualified disposal tips via sheeted carry with full paperwork being supplied upon completion of the works.

Hard Demolition

There are two main ways of demolition which are for sale to this type of demolition works to be completed, they are simply piecemeal and deliberate explosive collapse. Piecemeal demolition requires the procedure of using cranes and other equipment to dismantle the building, it is a far more controlled method of demolition that allows for any materials which can salvaged and re used within the task. However, it may take longer to complete the required works which could in turn hold off the task.

Demolition of properties or structure by hand-held tools such as electric or pneumatic breakers, sometimes as an initial to using other methods, should be carried out, where practicable, in the reverse order to the original construction sequence. Lifting equipment may be essential to hold bigger structural customers during cutting and then for decreasing severed structural members and other particles. Chutes may be used to discharge dust into a vehicle or hopper. Foundations would normally be grubbed up by excavation machines.

When any part of your building has been demolished by the balling machine, pusher arm or similar equipment, only the machine operator and banksman should be allowed close to the working area. The cabs of most machines should be strong enough to safeguard the operator against nov debris. In particular, the windscreen and rooflight should be of shatterproof material and guarded by the grille of metal bars or a substantial mesh.

The deliberate collapse of the whole or part of an building or composition requires specifically high requirements of planning, supervisions and execution, and careful consideration of its influence on other areas of the framework or on adjacent buildings or set ups. A bordering clear area and exclusion area are required to protect both staff and property from the fall of the composition itself and particles which may be tossed up by the impact.

The collapse is usually achieved either by removing key structural elements (e. g. with explosive charges) or by line rope pulling at a high level to overturn the framework. The possible modes of inability must be studied to ensure that the method chosen will produce the mandatory style of collapse. In the event the operation is not successful, the rest of the framework may be extremely dangerous for the conclusion of the demolition.

It is therefore, suggested that the most appropriate way of dismantling the building will be through the piecemeal approach to demolition. This would be the most cost effective way of dismantling the properties. It also makes sure that every one of the materials that are removed can go through the re-use and re-cycle misuse management system.

Once the activities mixed up in demolition happen, the tools and equipment required to carry out the task can be defined, these will include cranes of various types, transfer equipment, bolting equipment, welding equipment including wires, weapons and drying ovens, electric generators, hydraulic jacks, measuring equipment and miscellaneous gadgets. The heaviest or highest element to be dismantled, or the part which requires the greatest lifting capacity (radius-weight) can determine the least crane capacity to be utilized.

The first stage of the hard demolition level is to removal of the roof structure system. The roof system contains metallic corrugated sheeting and in order to eliminate the material scaffolding should be erected, any work carried out manually on the top will have to have semester arrest systems in place. The next stage would be the removal of the existing cladding system on the walls of the building. This can again removed by hand and may also involve the use crane equipment to safely remove the material away from the building.

Subsequently the metallic frame will be dismantled with the steel frame roof top trusses having to be removed first. This calls for the utilization carnage machinery which will be operated by a professional Slinger with a valid CSCS greeting card, at all times when the crane is being run it must supervised by the site supervisor. After the trusses have been removed the steel stanchions can be removed, they need to first be safely attached the crane and then your bolts can be removed personally from the foundations. All the steel removed will be salvaged and under the waste material plan it will sold to a scrap backyard.

Lastly the concrete earth floor will be split up and removed. The cement should be grubbed first, this cement will then be applied within the basic course for the new building foundations. This will be achieved through a mobile crusher to convert the concrete into bottom part course. This process will involve huge amounts dust produced and a higher degree of sound, this will be covered in section 2 of the statement that may include every one of the safety considerations and PPE's to be worn through the demolition level.

Hazardous materials

Identification and removal of asbestos including materials (ACM's) will be carried out prior to your commencement on site. However, given age the set ups it is envisaged that some ACM's will stay undetected before soft strip and main demolition works are progressed. Site Professionals, Supervisors and Operatives will be briefed in this regard and a process is to be founded between K D C, the client and his asbestos surveyor to minimise the potential threat of any asbestos found out through the works and also the potential hold off to the contract.

Other hazards have been determined in terms of lead color, oil containing abnormal degrees of PCB's and also refrigerant from AIR-CON systems.

Samples of color will be taken as required in order to assess any business lead content if needed. In the case this registers positive, respirators with the correct filters will be granted.

Oils will be sampled at the initial opportunity and drained and disposed of through a certified undertaker.

Air conditioning units and associated tube work will be de-gassed by a specialist contractor at the initial opportunity.

Arsenic is one of the likely pollutants which may be found from the bottom site survey, if within this illustration then Approved File Part C Section 2. 3 of Building Polices should be used.

Personal protective equipment

All site staff will be issued with standard personal protective equipment. Each operative will have standard protection issued by the Site Supervisor dependent after the work at hand. Protection wear will comprise of the following

Hard hats, hearing and vision defenders, nasal protection against high level of dust, dermal safeguard to exposed susceptible areas and boots against threat of penetration and impact, high awareness vests/jackets.

Site perimeter

Warning notices and limited area notices will be located at vantage factors.

The long term working area is to be guarded and scaffold relative to the client's requirements prior to main demolition works commencing. Stable barriers will maintain location to all site boundaries through the provision of either timber hoarding, sound 'heras' type fencing or utilisation of existing boundary wall surfaces. The inner perimeter of the working area is to receive a further stop and mesh hoarding as essential to demark lively demolition areas or guarded services.

Elevations which forward public rights of way will have sentries in attendance when needed. During flower demolition the management of pedestrians and traffic will be implemented by the contractor jointly with the consumer/County Council/Local Highways Specialist.

Access and egress to the workface will be via specified routes. These will be agreed and integrated by our site supervisor. The prevailing road system is to be followed relative to the traffic management scheme to be followed. All place will be sent to site by highway heading low loader, without plant movements completed on existing roadway to ensure that the street surface and also existing below earth sewers/drainage is not broken through displacement.

Workforce cover

Areas of risk straight beneath the demolition area will be cordoned off and clearly segregated from third get-togethers. Barriers should be erected complete with indicators.

All temporary barriers and indications etc. will be constantly checked out and maintained before and during each working day by the Site Supervisors.

All areas of safe practices will be constantly assessed with focus on detail being given the most concern all the time.

Any secondary lamps required within the site would be the responsibility of, and provided by, the service provider in a safe and secure manner. The setting of any lighting will be in liaison with the client. The position of any lighting will be such that there is absolutely no risk brought in to the adjacent functional properties.

Dust & noises decrease strategy

Noise levels will be monitored during the works. It is accepted that noises cannot be eliminated entirely, but reasonable steps will be studied to reduce any adverse effects of noise produced by the works. Previous works of the character have been carried out and have experienced sound assessments produced. A stand summary of the results is shown below for reference point. The nature of the works and type of structures allows manipulated sectional removal of structural elements using remotely operated plant. The type and capability of the plant proposed to be utilized is in a way that all operations will be completed with the minimum of noises and emissions produced on the webpage. Every one of the contractors Flower and Machinery should have machines compliant with emission regulations EU Level 3. In addition all exhaust gases are mixed with intake air to lessen particle subject and Nitrogen emissions.

The location of most plant and machinery, specifically crushing herb, will be placed so far as is fairly practicable from very sensitive receptors, specifically members of the public and adjacent domestic properties. Being a matter of course all vegetable and machinery will contain the engines switched off when idling.

Anticipated sound levels


Noise produced at Source

Noise produced at site boundary


Breaking slabs








Suitable Basis Solution

Before choosing a suitable base solution a structure proposal for the building must be provided. A large span steel website will be utilized for the design of the building with a cladding system attached to this frame. It could be determined out of this that the best solution for the foundation would be a pad basis.

The columns of steel framework transfer their insert to the building blocks by means of the base plates. The foundation bolts constitutes the unifying component between basis and framework. In cases where the columns transfer compressive stress only, the bolts are being used to locate the column properly.

The office space provided will require separate foundations, this is since it will be a cavity wall membrane development. Therefore, a remove foundation solution is required to spread the strain from the wall space uniformly. The depth of the remove groundwork should be at least 0. 75m regarding NHBC 2008 Standards Section 4. 4, with the building blocks spread having to be at least the width of the wall structure, when building on rock at 2m depth.

When holding pit excavations for the foundations it is important to ensure there is an earth support barrier. This can achieved with the utilization metallic interlocking sheeting across the pit.

Suitable Shape Proposal

The best suited solution for the framework proposal will be multi-span large body steel portals, a huge span portal shape can course from 15m to 60m. Spacing between your structures can from 6m to 12m with the rooftop pitch having a low pitch between 15 to 18. Within the design it should incorporate high bay racking. Therefore, it is preferred the portal shape will include lattice members designed for lateral support, which will be required particularly in the illustration of longer course frames.

Multi-span portal structures are suited to wide structures and are cost-effective in material usage and labour contribution. An example of the multi-span steel portal framework has been provided.

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